Pack Bench
Reduce packing errors and speed up order processing with barcode verification at the pack bench. Scan items to confirm picks, print labels instantly and ensure every order is fulfilled correctly.
Streamlined Picking & Packing for Sage 200
Packing errors, inefficient fulfillment processes, and outdated paper-based workflows don't just slow down your warehouse operations—they directly impact your bottom line through increased labor costs, customer returns, shipping corrections, and damaged reputation. When orders are picked incorrectly, products shipped to wrong addresses, or inventory discrepancies emerge from manual tracking, the cumulative effect creates significant financial drain and operational chaos. Our Pack Bench software transforms these problematic areas by streamlining your entire picking and packing operation, bringing modern efficiency, accuracy, and control to warehouse floors that have traditionally relied on clipboards, printed pick lists, and guesswork.
Barcode scanning technology guides your team through each pick with precision, eliminating the errors that occur when staff rely on visual identification or memory alone. Integrated courier label printing completes orders in seconds rather than minutes, removing the need to switch between systems or manually generate shipping documentation. By connecting seamlessly with Sage 200 and your courier integrations, Pack Bench accelerates every stage of the fulfillment journey - from initial pick list generation through final dispatch - allowing your warehouse to process significantly higher volumes without adding staff, reducing errors that erode margins, and creating the scalable, professional operation that growing businesses require.
Why pack bench?
Make fulfilment a whole lot easier
Picking
Pick list generation - Create optimized pick lists automatically from SOP orders, organizing picks by warehouse location, product type, or shipment priority to minimize walking time and maximize efficiency. Batch multiple orders intelligently for simultaneous picking when appropriate, or separate orders requiring special handling, ensuring your warehouse operates at peak productivity.
Verifying
Order verification and validation - Verify that all items have been correctly picked and packed before allowing the order to dispatch, catching mistakes at the earliest possible point. Cross-reference scanned items against the order details in real-time, alerting packers immediately if quantities don't match, items are missing, or wrong products have been selected.
Printing
Automatic courier label printing - Generate and print courier labels automatically as each order is packed, eliminating the separate labeling stage that creates bottlenecks in traditional dispatch processes. Ensure labels match the packed order contents perfectly, with correct weight, dimensions, and service level reducing carrier surcharges.
Packing
Barcode scanning for accurate packing - Guide warehouse staff through the packing process using barcode verification that confirms the correct product, quantity, and location at every step. Eliminate picking errors caused by similar-looking products, misread item codes, or human mistakes during busy periods when staff are working under pressure.
Built to keep orders moving
With support for multiple picking methods and custom filters, our pack bench software helps your warehouse team prioritise orders based on what matters most: customer, courier, product type, or stock availability.
As orders are picked and scanned, item data is validated in real time to prevent errors before they leave the building.
It’s built for speed and accuracy, designed for busy operations, and always connected to your Sage 200 data.
All the couriers made available in the Carriers product are instantly available for use with Pack Bench
You can also automate the carrier/service selection process by creating rules based on order properties such as delivery country, weight, post code, value etc. making picking and packing the only manual process required.
Sample retailer December 24 shipments using Pack Bench
Barcode-first accuracy
There is no more guesswork. Every item packed is scanned and verified, ensuring that what’s picked is what’s shipped.
Whether you’re using batch serial tracking or our pack bench software, our solutions ensure full traceability for every item, from shelf to shipment. Errors are flagged in real time, helping reduce mis-picks, returns, and customer complaints.
With flexible modes, including pack by order, pack by pick, and quick pick & ship, you can choose the best workflow for your warehouse setup.
"Chris has played a key role in Dibor’s digital transformation, particularly through the development of custom carrier systems and the integration of Shopify. These tools have significantly enhanced our order processing speed and accuracy, allowing us to meet customer expectations for fast, reliable delivery."
"Tilted’s tailored solutions are responsive to our evolving needs, and Chris’s experience across different retail operations helps us identify innovative ways to improve our integrations. His work forms the backbone of our logistics and reporting systems, giving us clear insights into business performance and customer fulfilment."
Sameer Sharma
Director
Dibor
Connected at every step
Our pack bench software works standalone and embedded within Sage 200, so you can stay connected to the same real-time data no matter how your team operates.
It integrates directly with our carrier solution for automated courier label generation as well as Sicon Warehousing and Barecoding for location scanning and picking.
From pick list to final package, everything runs smoother and faster when your systems talk to each other.
Ready to optimise your retail order packing?
FAQs
Pack Bench streamlines your picking and packing workflows by connecting directly with Sage 200. It allows you to generate filtered pick lists, scan items for accuracy, print courier labels, and manage packing seamlessly.
Yes. Our pack bench software is built around barcode scanning. Items are scanned and validated against Sage 200 in real time, helping ensure 100% accuracy and reducing the risk of mis-picks and shipping errors.
It does. Whether you need batch traceability for food or pharmaceuticals, or serial tracking for high-value goods, our pack bench software records this data as items are scanned and packed.
Yes. You can generate picks using multiple filters and criteria, including order priority, customer type, product category, or courier. You can also choose from different workflows: Pack by Order, Pack by Pick, or Quick Pick & Ship.
No. Our pack bench software works standalone or embedded within Sage 200, depending on your preference. Either way, it stays fully connected to your live data.
Yes. Our pack bench software integrates directly with our Carriers module to automate courier bookings and print labels automatically as orders are packed.
Absolutely. If you're already using Sicon Warehousing and Barcoding, our pack bench software integrates directly for location scanning and efficient picking.
Yes. Our pack bench software improves speed and accuracy with minimal disruption, whether you’re a small team or a high-volume operation. It’s flexible enough to fit your scale.
Our pack bench software significantly reduces manual input by automating label generation, tracking data capture, and pick verification, cutting admin time and costly fulfilment errors.
Our UK-based team provides full implementation support, integration with Sage 200 and other Tilted modules, and ongoing help whenever you need it.
